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Industrial Safety Equipment & PPE — ANSI/OSHA Compliant
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Home Bump Caps Pyramex HP500 Baseball Bump Cap

Pyramex HP500 Baseball Bump Cap

Pyramex SKU: HP50041 Bump Cap GTIN: 0810170032059
★ ★ ★ ★ ★ 4.5 (10 verified reviews)
$13.52
Final price set by Amazon · may vary
Color: Hi Vis Orange

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WC Safety participates in the Amazon Services LLC Associates Program. Outbound Amazon links are affiliate links. We accept no manufacturer payment, sponsorship, or product samples. This content is not medical, legal, or regulatory advice. Safety equipment selection is governed by applicable OSHA standards and your facility's safety program.

Pyramex HP500 Baseball Bump Cap — Two-in-One Bump and Baseball Cap

The Pyramex HP500 bump cap (HP50011/HP50031/HP50041) combines a baseball cap exterior with a removable polyethylene vented shell insert — providing low-impact bump protection in environments where a full hard hat is impractical but bare-head operation is not appropriate. Meter readers, food and beverage processing workers, warehouse and distribution staff, and automotive technicians commonly use bump caps in areas with overhead obstructions that pose laceration and contusion risks without the trajectory force hazards that require ANSI Z89.1 hard hats.

Important: Bump caps are NOT rated under ANSI Z89.1 and do NOT replace hard hats for overhead falling object hazards. Use where OSHA 29 CFR 1910.135 / 1926.100 hard hat requirements do not apply. Always conduct a job hazard analysis to confirm bump cap suitability for your specific environment.

Vendor: Pyramex | SKUs: HP50011 (Black) · HP50031 (Lime) · HP50041 (Hi-Vis Orange)

Buy on Amazon: Pyramex HP500 Bump Cap ↗

Specifications

Shell material Polyethylene (vented) — removable from outer cap
Outer cap Baseball cap style — fully washable fabric
Interior cushion Soft foam — comfort liner between head and shell
Adjustment Hook and loop strap — quick, stepless sizing
Visibility Reflective piping on outer cap
Standard NOT ANSI Z89.1 — bump cap only; no falling object protection
SKUs HP50011 (Black) · HP50031 (Lime) · HP50041 (Hi-Vis Orange)

When to Use a Bump Cap vs. a Hard Hat

The critical distinction: a bump cap protects against accidental contact with stationary overhead surfaces (pipes, doorframes, shelving) — it cannot protect against falling or projectile objects. Hard hats rated to ANSI Z89.1 are designed for impact from above and are required by OSHA wherever overhead falling object hazards exist. Bump caps are appropriate in environments like food processing where:

  • Overhead hazards are low-height, fixed obstructions — not falling objects
  • Full hard hats would be impractical due to low clearances or hygiene requirements
  • The facility's risk assessment confirms no ANSI Z89.1 requirement applies

For environments where ANSI Z89.1 protection is required, see the Pyramex Ridgeline Cap Style hard hat, the Pyramex SL Series hard hat, or the Pyramex Ridgeline XR7.

Key Features

Removable Polyethylene Shell: The vented polyethylene insert separates from the baseball cap fabric, allowing the outer cap to be machine washed without damage to the protective insert. This is essential for food processing and healthcare environments where hygiene and laundry programs are mandatory. The shell can be inspected for damage independently of the cap.

Hook and Loop Adjustment: Unlike ratchet hard hats, the HP500 adjusts via a hook-and-loop strap in the back of the cap — continuous adjustment rather than discrete click positions, achieving a closer fit for workers at non-standard head sizes. No tools required; adjustment takes seconds.

Reflective Piping: Hi-vis reflective tape stitched along the cap seams improves visibility in low-light warehouse, distribution, and utility environments. Particularly relevant for the Lime (HP50031) and Hi-Vis Orange (HP50041) colors, which combine high-visibility fabric with reflective trim.

Soft Foam Interior: A foam comfort liner between the head and the polyethylene shell reduces the pressure of accidental contact, functioning as both a comfort pad and a secondary cushion during impacts.

Frequently Asked Questions

Q: Does the Pyramex HP500 meet any ANSI standard?

The HP500 is a bump cap, not a hard hat. It does not meet ANSI/ISEA Z89.1. Bump caps in the U.S. do not have a standardized rating system — they are typically designed to EN 812 (European bump cap standard) or similar internal performance criteria. The HP500 is not suitable for any application where OSHA 1910.135 or 1926.100 requires ANSI Z89.1 head protection. Confirm your application's regulatory requirements before selecting a bump cap.

Q: Can I wash the Pyramex HP500?

Yes. Remove the polyethylene shell insert first, then machine or hand wash the outer fabric cap. Do not wash the polyethylene shell — wipe it with a damp cloth or mild soap solution. Avoid bleach on the fabric cap, which can degrade hi-vis dye. Allow both components to dry completely before reassembling. Most food processing bump cap programs require a documented cleaning interval — the HP500's design supports that workflow.

Q: What industries typically use bump caps?

Common bump cap industries include: food and beverage processing (overhead equipment, low ceilings), meter reading and utility inspection (crawl spaces, confined entries), automotive service (working under vehicles on lifts), warehouse/distribution (shelving edges, conveyor infrastructure), and data center maintenance (cable trays, rack tops). Always verify with your facility's EHS/safety program that a bump cap is appropriate for your specific task.

Q: How does the hook-and-loop adjustment work?

A hook-and-loop (Velcro-style) strap runs across the back interior of the cap. Pull the strap to tighten, or release to loosen. The adjustment is stepless — any circumference within the range can be set rather than discrete ratchet click positions. This works well for wearing over hair nets, which are common in food processing environments where bump caps are used.

Q: Can I wear the HP500 in food processing facilities?

The HP500 is designed specifically for food processing applications. The removable, washable shell and machine-washable fabric cap support facility hygiene programs. Confirm with your food safety coordinator that the specific color and reflective elements comply with your facility's foreign material control (FMC) program — some programs have restrictions on loose reflective tape or specific cap colors for contamination detection purposes.

Q: Which color should I choose?

Black (HP50011) is the standard option for general warehouse and automotive applications. Lime (HP50031) and Hi-Vis Orange (HP50041) add high-visibility fabric for environments with vehicle movement, low-light conditions, or traffic exposure. The reflective piping on all three colors provides additional nighttime conspicuity regardless of base color selection.

Q: Can the shell be replaced separately?

Contact Pyramex directly to confirm shell replacement availability for the HP500 platform. Because the shell is a separate removable component, it may be available as a spare — allowing the outer cap fabric to be replaced when worn while retaining a serviceable shell, or vice versa. Check the Pyramex catalog for current replacement part availability.

Q: When should I replace the bump cap?

Replace the polyethylene shell after any impact, if cracked, or if it shows visible deformation. Replace the outer cap when the fabric is worn, the reflective piping loses reflectivity, or the hook-and-loop strap no longer holds adjustment. There is no standard service life for bump caps equivalent to ANSI Z89.1's 2–5 year shell recommendation — follow your employer's inspection and replacement program and Pyramex's guidance.

Related Pyramex Head Protection

Rated 4.5★ on Amazon across 1,475 verified ratings (Amazon.com, Jun 2026)
Brand / Vendor
Pyramex
Model / SKU
HP50041
Product Type
Bump Cap
Price
$13.52 (Amazon)
Rating
4.5 / 5 — 10 reviews
Availability
Check current availability on Amazon
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Verified Buyer Reviews

Customer Reviews

★★★★☆4.5 / 5· 1,475 ratings on Amazon
★★★★★
Stylish Safety That Actually Works
I bought the Pyramex Safety HP500 Series Baseball Bump Cap for work in a warehouse where full hard hats aren’t required but bumps are a real hazard. This cap is a perfect middle ground—it looks like a regular baseball cap but has a tough inner shell that protects against minor head knocks.The fit is comfortable and adjustable, and the mesh panels keep my head cool even during long shifts. I’ve worn it daily for weeks and it’s held up great. Plus, it doesn’t scream “safety gear,” so I don’t feel awkward wearing it outside of work.If you need lightweight head protection without sacrificing style or comfort, this bump cap is a solid choice. Highly recommend for anyone in light industrial or inspection roles.
Verified Purchaser · September · ✓ Amazon Verified Purchase
★★★★★
Want protection without a full hard hat? Here is the answer.
Having a little protection on your head never hurt. This has a plastic top and sides which are removable for washing. Always a plus. The fit was a little wierd. Fits great backward. Bill forward it can be uncomfortable. At less than half the the price of box retailer these bump caps are durable, fit well. The plastic is thick enough and padded to provide enough protection to be useful.The design could use a few more improvements. The design of the plastic shell retains heat and makes your head sweat. The fit with the bill forward is akward and uncomfortable.The high vis yellow creates great visability while wearing it ans getting the plastic inner shell in and out to was is fairly easy making instillation a breeze. This is one product i wouldn't hesitate to purchase again since they are a 1/3rd the cost of box store retailers.
Verified Purchaser · December 2 · ✓ Amazon Verified Purchase
★★★★☆
Seems to be well made overall
I purchased this cap since I am 6'2" and always bumping my head when working under cars. For the price its a great deal. The only complaint I had is the fit wasnt suitable for my head, which is rather large. I ended up removing the foam padding just in the front of the cap. This was easy to do with a small screwdriver to loosen up the padding and a utility knife to cut it out. After that the cap now fits very well. Im only suggesting this as another option if you find that the cap doesnt come down on your head far enough. The plastic liner still offers the protection and the cap now fits much better.
Verified Purchaser · November 2 · ✓ Amazon Verified Purchase
★★★★★
Safe & Comfortable Work Hat for Long Days
My husband uses this Pyramex bump cap as his work hat, and it’s been a great buy. It gives him the protection he needs while still looking like a regular baseball cap, which he prefers over bulkier hard hats.The inner foam cushion makes it comfortable enough to wear all day, and the mesh keeps it breathable in the heat. Plus, the bright lime color adds visibility, which is a bonus for safety. Durable, lightweight, and practical — it does exactly what it’s supposed to do.
Verified Purchaser · September · ✓ Amazon Verified Purchase
★★★★★
Saved my head a couple of times
I use this hat when I'm working under my vehicle. It has protected me from a few bumps and scrapes. It works well for the accidental bump against the vehicle or lift. I don't know how it would work for a more forceful impact. I don't plan on testing that either. It is a little warm in the summer but it is worth it for the protection. It does weigh more than a ball cap but I don't notice it.
Verified Purchaser · November 2 · ✓ Amazon Verified Purchase
★★★★★
Bonk B Gone
Got tired of knocking my head when I was crawling under the house doing work. This cap is a comfortable way to keep the skin on my head in-tact. It’s an older house so I don’t know what’s under there and I don’t feel like an ER bill. It keeps you as cool as a cap can - not much, but I’d rather sweat than split my head open. Adjusted to my head nicely, seems of good quality so far. Supports my headlamp just fine. The bill also helps keep my glasses a little bit cleaner when I’m stirring up dust. Happy with my purchase.
Verified Purchaser · May 24, 20 · ✓ Amazon Verified Purchase
★★★☆☆
Great Cap, But . . .
This bump cap looks fantastic, and I wore it around for an hour or so hoping I would get used to it. My hat size is 7⅜, and even though the hat is adjustable in the back, the padding attached to the cap makes it more of a static fit. And for me this meant the cap pushed pretty hard against my forehead just below my hairline. It may just be the size of my head, but I had a distinct red line on my forehead where the padding rested with the hat on. Like fantastic, but the pressure on that one little spot caused it to be uncomfortable. Might just be my head, or this particular cap, but it didn’t fit right for me. Had to send it back.
Verified Purchaser · February 2 · ✓ Amazon Verified Purchase
★★★★★
Very comfortable
This hat fits extremely big heads. Was hard to find for me. I like it a lot. Very comfortable
Verified Purchaser · February 1 · ✓ Amazon Verified Purchase
★★★★☆
Ok fit
It fits okay, looks like a regular cap pretty much. It's better than nothing, wish it came down in the back lower.
Verified Purchaser · March 23, · ✓ Amazon Verified Purchase
★★★★☆
Hat
Safety pad on forehead had to be tapered to not cause ridge on forehead after wearing a while , I cut it and sanded it otherwise good quality
Verified Purchaser · December 2 · ✓ Amazon Verified Purchase
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Pyramex HP500 Baseball Bump Cap