Jackson Safety BC100 Bump Cap
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WC Safety participates in the Amazon Services LLC Associates Program. Outbound Amazon links are affiliate links. We accept no manufacturer payment, sponsorship, or product samples. This content is not medical, legal, or regulatory advice. Safety equipment selection is governed by applicable OSHA standards and your facility's safety program.
Jackson Safety BC100 Bump Cap
The Jackson Safety BC100 Bump Cap is a lightweight, made-in-the-USA bump cap designed for workers in low-clearance environments who need protection from minor head bumps and scalp lacerations β not a hard hat substitute, but a practical layer of protection where a full hard hat is unnecessary or impractical. Available in five color options: Blue (14813), Green (14812), Yellow (14809), Red (14815), and Dark Blue with Face Shield Attachment (20188). The Dark Blue model adds a face shield mount for additional head and face coverage. The BC100 uses a 4-point pinlock suspension that fits head sizes 6-1/2 to 8-1/4 inches and includes an absorbent brow pad to keep perspiration away from the eyes during extended wear. Browse all models in our bump caps collection.
Vendor: Jackson Safety | Model: BC100 | Made in USA
Buy on Amazon by color: Blue β Β |Β Green β Β |Β Yellow β Β |Β Red β Β |Β Dark Blue with Face Shield β
Important: Bump Cap vs. Hard Hat
The Jackson Safety BC100 is a bump cap β it does not meet ANSI/ISEA Z89.1 Type 1 or Type 2 hard hat standards and does not satisfy OSHA 29 CFR 1926.100 (construction) or 1910.135 (general industry) head protection requirements. Bump caps protect from minor lacerations and abrasions caused by contact with stationary low-clearance objects such as pipes, beams, and cabinet edges. They do not protect against falling objects, overhead impacts, or electrical hazards. Do not use a bump cap on any site where a hard hat is required by OSHA regulation or your employer's safety program.
Specifications
| Shell material | High-density polyethylene (HDPE) β lightweight, impact-resistant for minor bump protection |
| Suspension system | 4-point pinlock β adjustable to fit head sizes 6-1/2 in. to 8-1/4 in. |
| Brow pad | Absorbent β wicks perspiration away from the eyes during extended wear |
| Face shield attachment | Available on Dark Blue model (SKU 20188) only |
| Origin | Made in the USA |
| Colors available | Blue, Green, Yellow, Red, Dark Blue with Face Shield |
SKU & ASIN Reference
| SKU | Color | ASIN | UPC | Price |
|---|---|---|---|---|
| 14813 | Blue | B084XGHTST | 626053603151 | $18.15 |
| 14812 | Green | B009SB6KVU | 626053603144 | $15.50 |
| 14809 | Yellow | B084XGMZV9 | 626053603120 | $16.05 |
| 14815 | Red | B084XGPNWP | 626053603175 | $17.99* |
| 20188 | Dark Blue with Face Shield | B084XGRV6L | 626053603625 | $166.42 |
* Red price not available on Amazon at time of import β $17.99 is an estimate based on comparable colors. Verify before publishing.
Key Features
HDPE Shell Construction
The Jackson Safety BC100 uses a high-density polyethylene (HDPE) shell β the same base material used in many Type 1 hard hats, but molded to a lower-profile bump cap form factor. HDPE is lightweight and provides adequate rigidity to deflect minor impacts from stationary objects: low-clearance pipes, overhead conduit, cabinet frames, vehicle undercarriage components, and similar stationary hazards. The BC100 shell is not impact-rated to ANSI/ISEA Z89.1 β it provides bump and laceration protection, not certified falling-object impact protection. For environments with overhead falling hazards, a hard hat rated to ANSI Z89.1 is required.
4-Point Pinlock Suspension
The BC100 features a 4-point pinlock sizing system that adjusts to accommodate head circumferences from 6-1/2 to 8-1/4 inches (approximately 20.5 to 26 inches circumference). The pinlock system provides a secure, non-slip fit across a wide size range without separate sizing inserts. The 4-point contact distributes the shell's weight evenly across the crown, reducing pressure points during extended wear. Adjust the pinlock before each use to ensure the cap sits level on the head β a loose fit reduces protection effectiveness and comfort on extended shifts.
Absorbent Brow Pad
The integrated brow pad wicks perspiration away from the forehead and eyes during warm-weather or physically demanding work. On jobs in hot environments β vehicle maintenance, food processing lines, warehouse order picking β sweat running into the eyes is both uncomfortable and a safety distraction. The brow pad addresses this without adding significant bulk or weight to the cap. Replace the brow pad when it becomes saturated and no longer wicks effectively, or shows visible soiling that cannot be cleaned. Jackson Safety replacement brow pads are compatible with the BC100 platform.
Face Shield Attachment β Dark Blue Model (SKU 20188)
The Dark Blue BC100 (SKU 20188, ASIN B084XGRV6L) includes a face shield attachment that provides additional coverage for the face in environments with minor splash, dust, or debris hazards. The face shield attachment mounts to the front of the BC100 shell using the integrated mounting points on the Dark Blue model. The face shield is not rated for high-energy impacts, molten metal splash, or chemical exposure that would require ANSI Z87.1 rated face protection β it provides supplemental protection against minor hazards in bump-cap-appropriate environments. For face protection requirements governed by OSHA 1910.133 or 1926.102 (chemical, impact, welding), a rated face shield or goggle system must be used. The Blue, Green, Yellow, and Red BC100 models do not include or support the face shield attachment.
Made in the USA
The Jackson Safety BC100 is manufactured in the United States. For facilities or government contracts with Buy American or domestic content requirements, confirm the specific certificate of compliance from Jackson Safety for your purchase. Made-in-USA status is verified on the Blue, Green, and Yellow models from Amazon listing data; confirm with Jackson Safety for the Red and Dark Blue models if domestic origin is a compliance requirement.
Frequently Asked Questions
No. The BC100 is a bump cap and does not meet ANSI/ISEA Z89.1 Type 1 or Type 2 requirements. It is not a hard hat and cannot satisfy OSHA 29 CFR 1926.100 (construction head protection) or 1910.135 (general industry head protection) requirements. Use the BC100 only in environments where a hazard assessment confirms no risk of falling objects, overhead impacts, or electrical hazards β and where your OSHA standard or employer safety program does not mandate hard hat use. Browse our bump caps collection for the full range of bump cap options, or consult your safety manager to determine the correct head protection classification for your specific job task.
The Jackson Safety BC100's 4-point pinlock suspension adjusts to fit head sizes 6-1/2 to 8-1/4 inches (hat sizes), corresponding to head circumferences of approximately 20-1/2 to 26 inches. Measure your head circumference at the widest point above the ears and eyebrows to determine your hat size before ordering. If your head circumference falls outside the 6-1/2 to 8-1/4 range, contact Jackson Safety for alternative sizing options within their bump cap lineup.
Only the Dark Blue model (SKU 20188, ASIN B084XGRV6L) includes the face shield attachment. The Blue (14813), Green (14812), Yellow (14809), and Red (14815) models do not include or support the face shield attachment β the mounting hardware is specific to the Dark Blue shell. If face protection is required in addition to bump cap protection, the Dark Blue model with face shield is the only configuration in this BC100 lineup that provides both.
The BC100 is suited for workers in low-clearance environments where the hazard is contact with stationary overhead objects rather than falling debris: automotive technicians working under lifts, aircraft ground crew, food processing line workers, warehouse order pickers, facility maintenance crews in mechanical rooms, and assembly line workers with low overhead clearance. The bump cap form factor allows all-day wear without the weight and profile of a full hard hat, making it practical in environments where workers repeatedly pass under low fixtures or equipment. It is not appropriate for construction, demolition, overhead work, electrical work near energized conductors, or any task where a hard hat is required.
Yes. The absorbent brow pad in the BC100 is field-replaceable. Jackson Safety produces replacement brow pads compatible with the BC100 suspension system. Replace the brow pad when it no longer wicks moisture effectively, when it becomes permanently soiled, or when the padding deteriorates. Regular replacement maintains hygiene and comfort during extended wear, particularly on hot-weather jobs where perspiration management is critical to maintaining worker focus and comfort.
The 4-point pinlock suspension adjusts by disengaging the pinlock mechanism, repositioning the headband to the desired size, and re-engaging the lock at the appropriate pin hole. The pinlock should be set so the cap sits firmly and level on the head without rocking forward or backward. A properly fitted bump cap sits approximately 1 inch above the eyebrows. If the cap rocks or slides during movement, it is too loose β readjust tighter until the cap remains stable during normal work movements. Check the fit at the start of each shift; suspension webbing can relax slightly with wear and temperature changes.
Beyond color, the Dark Blue model (20188) includes a face shield attachment bracket integrated into the shell, which the standard Blue model (14813) does not have. The Dark Blue model is also significantly higher priced due to the face shield accessory inclusion. Both use the same HDPE shell material and 4-point pinlock suspension system. If face protection is not needed, the standard Blue model at 14813 provides the same head protection at a substantially lower cost. If your application involves minor splash, dust, or debris at face level in addition to the bump hazard, the Dark Blue with face shield (20188) provides an integrated solution in a single piece of equipment.
Replace the BC100 after any significant head impact, even without visible damage β the HDPE shell may be compromised in ways not visible externally. Inspect the shell before each use for cracks, dents, or deformation. Replace the cap if the shell shows any cracking, if the pinlock mechanism no longer holds adjustment, or if the brow pad deteriorates beyond cleaning. Unlike ANSI-rated hard hats, bump caps do not have a mandated replacement interval under OSHA standards β however, Jackson Safety's general guidance is to replace any bump cap that shows signs of physical damage or has sustained an impact. Treat a bump cap with the same caution as any other PPE: when in doubt, replace it.
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